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DIY: Storage Ottoman with Tray Top

By: Anika Gandhi

Storage Ottoman with Tray Top

Getting Started

This is the ottoman all other ottomans wish they were. Whether you need another spot to sit, somewhere to set your coffee, or a place to hide your comic book collection, this project will be the perfect addition to your living room. Grab your Arrow T50X TacMate™ heavy-duty staple gun and Arrow PT18G pneumatic brad nailer and let’s get to work.

You Will Need

Materials Needed

Other Tools

  • Drill
  • Table saw or circular saw
  • Miter saw
  • Woodworking clamps (we recommend Pony Jorgensen)
  • Kreg Jig
  • Screwdriver
  • Utility knife
  • Marker

Materials

  • ¾" plywood (half sheet)
  • ½" plywood (half sheet)
  • One 1" x 2" x 10' poplar board
  • Arrow T50 staples (⁵⁄₁₆")
  • Arrow finishing nails
  • Batting
  • 2 ½ yards of fabric
  • 1 ½" thick foam ( at least16 ¼" x 16 ¼")
  • Four table-leg plates
  • Four furniture feet
  • Spray adhesive
  • 1 ¼" pocket-hole screws
  • Edge banding
  • Wood glue
  • Wood screws
Show Less

Step 1

To start, cut your board and plywood to the following dimensions using a table saw or circular saw and a straightedge guide:

Ottoman 
Sides 1 and 2: Two ¾” plywood pieces at 16 ½” x 14 ½”
Sides 3 and 4: Two ¾” plywood pieces at 18″ x 14 ½”
Top: Two ½” plywood pieces at 16 ¼” x 16 ¼”
Bottom: One ½” plywood piece at 18″ x 18″

Tray
Sides 1 and 2: Two 1″ x 2″ boards at 14 ¾”
Sides 3 and 4: Two 1″ x 2″ boards at 16 ¼”
Inside supports: Two 1″ x 2″ boards at 16 ½”

Then set your Kreg Jig to the ¾” setting and use it to make three pocket holes in both short ends of sides 1 and 2. There should be 12 holes total. Be sure to check out the special settings for plywood on the Kreg Jig.

Step 2

Now it’s time to build your box. Attach your sides using your pocket-hole screws. Use woodworking clamps to make sure all the joints are square and aligned. Attach the ½” plywood bottom using wood glue and your PT18G pneumatic brad nailer.

Step 3

Let’s make it look pretty! Start upholstering by wrapping the sides of the box with batting using the T50X TacMate heavy-duty staple gun and ⁵⁄₁₆” staples. The best method is to staple one end to the bottom first, then stretch out the batting, and wrap it over the top edge so you can staple it to the inside of the box.

Step 4

Upholster the box in the fabric of your choice. To efficiently use heavier fabrics, such as vinyl, cut four pieces (one for each side). Staple one sheet of fabric directly to one side of the box, wrapping over the side edges and fastening the fabric in place. Repeat this on the opposite side of the box.

Then for the two remaining sides, use the fabric to create a crease along each corner. To do this, staple the inside of the fabric along one side edge, then fold it over, stretching the fabric to the other side edge. Create a crease on this edge by folding the fabric over like you did with the first side edge. Pull the fabric taut, fold the top edge over the box opening, and staple to the inside of the box. Pull taut again and staple the other fabric edge to the bottom of the box. As long as the fabric is pulled tight, you should not have any gaps along the sides.

Step 5

Don’t forget to upholster your top! Use a marker to trace the shape of your top ½” plywood piece onto the foam, then cut it out using a utility knife. Next use spray adhesive to attach the foam to the top plywood piece. Then wrap it with batting and fabric using the T50X TacMate heavy-duty staple gun. Trim any excess fabric that has gathered at the corners.

Step 6

Build a tray for the top using wood glue and your PT18G pneumatic brad nailer to attach the other ½” plywood and 1″ x 2″ boards. Apply edge banding to the ½” plywood to finish off the edges.

Step 7

Attach the upholstered top onto the tray using your PT18G pneumatic brad nailer and wood glue. If your nails are too long, you may need to add some scrap ½” plywood pieces between the tray and the upholstered top to get the appropriate thickness. This will depend on the thickness of your fabric; with thinner fabric, you will need smaller nails.

Step 8

To create the inside tray supports, measure the exact height from the edge of the tray to the start of the upholstered top. (When used as an ottoman, you want the tray to sit completely inside the ottoman and the upholstered cushion top to be visible.)

Use this measurement to mark two opposite sides on the inside of the box, measuring the height from the top of the box down. With your wood glue and 1 ¼” wood screws, attach one of the 1″ x 2″ boards to the inside of the box, aligning the top of the board and the tray height mark. Repeat on the opposite side.

Step 9

Finally, to raise the ottoman off the floor, use your drill to attach the table-leg plates and screw in the furniture feet.

Finished Product

Time to take a load off. Kick up those feet and admire your fine work! But before you get too comfy, it’s worth mentioning that you can also stain or paint the interior of the ottoman and tray for a more finished look.

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NEW VIDEO on my YouTube channel! I dropped a link in my stories so you can swipe up to watch it. This was a super easy DIY project that adds such beautiful visual interest and functionality to my home office. 📌 #jenwoodhouse #womenwhobuild #makesomething #makesomethingeveryday #maker #buildlikeagirl #homeofficedecor #bulletinboard #makermovement #sodomino #bhgstylemaker #bhghome #apartmenttherapy #hgtv #craftroom #craftymom #moodboards #designboard #designblog #madewitharrow #arrowinsider
NEW plans! A simple DIY Ottoman Cube… but with a surprise! The top flips over to turn into a tray! I am partnering with arrowfastener to bring you the full tutorial and plans! You will want to save this one! Link in profile! . . https://www.anikasdiylife.com/diy-storage-ottoman-cube/ . . #anikasdiylife #madewitharrow #arrowinsider #womenwhobuild #woodworkingwoman #womenwhowoodwork #youtubeblogger #homeorganization #makersofinstagram #woodworkerofinsta #woodworkerlife #womenwhoinspire #woodworkingfun #woodworkingskills #girlswithtools #woodworkingforall #girlswithpowertools #buildlikeagirl #makersgonnamake #woodworkingcommunity #woodworkingproject #woodworkingtools #OCblogger #socalblogger
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How many neutral decorative books does one need? Great question! Looking for a way to elevate your space? I’ve got the answer! Decorative books are a great option because they can be styled and re-styled in SO many spaces...SO many different ways. Perfect on shelves, tables, counters, desks, the possibilities are really endless. Yesterday on stories I shared how to make these but if you aren’t feeling crafty you can grab them on our website (link in bio), in our Etsy shop: henrocompany or on Amazon. Also, these would make a great housewarming, hostess or other gift! ______________________ #coffeetabledecor #coffeetablebook #coffeetable #coffeetablestyling #decorativebooks #bookdecor #shelfie #shelfstyling #diy #diybook #diycrafts #diycraft #crafting #craftingideas #craftingfun #madewitharrow #mycurrentdesignsituation #apartmenttherapy #finditstyleit #homestyle #makehomeyours #mydomaine #howwedwell #prettylittleinteriors #rusticfarmhouse #henrocompany #homeinspiration #homedecor #interiorstyling #modernfarmhouse
We have a #MadeWithArrow #TipOfTheDay, folks! When working with a pneumatic brad nailer like the PT18G, test the driving depth on a sample piece of wood before starting your project. If the nails are being driven in too far, decrease the air pressure; if they aren’t going in far enough, increase the air pressure. What’s your best tool tip? Comment below!
📢UPDATE 📢 We have chosen a winner: Eddie Parsons! Thanks for entering, folks! GIVEAWAY ANNOUNCEMENT📢 To celebrate Father’s Day on Sunday, we’re giving away prizes for the dad in your life every day through Friday! We’ll post a new question each morning featuring a different prize pack. Simply comment with your answer to the question and you’ll be entered for a chance to win! We’re picking a new winner every day, so if you follow closely and answer each question, you’ll have FIVE chances to win! Full giveaway and prize information in bio. Day 1: Today, we’re featuring a prize pack perfect for the weekend warrior in your life. What’s the best thing you ever built with your dad? #Giveaway #MadeWithArrow #fathersday
Happy first day of fall! You know what goes great with a pumpkin spice latte? Knocking out that to-do list. So put on some plaid and let Arrow help you cozy up your home for fall. #MadeWithArrow #fall #fallprojects #autumn
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Learn how to build a DIY storage ottoman cube from scratch, courtesy of our partner @anikasdiylife! Her blog post takes you through the project step-by-step using a #MadeWithArrow Heavy Duty Staple Gun. We’d love to see how your ottoman turns out, so share and tag us. Link to post in bio! #DIYproject #diy #storage #ottoman #homedecor #staplegun #tutorial #projectoftheday
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